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🏷️ Product Overview: Emerson A3120/022-000 (CSI3120)

The Emerson A3120/022-000 (also known as CSI3120) is a machine protection and vibration monitoring system designed for use in industrial environments to monitor the health of rotating machinery such as turbines, compressors, pumps, and motors.

It is part of the CSI 3100/6100 Machinery Protection System , used for both predictive maintenance and real-time machine protection . The system provides continuous monitoring of key parameters like vibration, speed, phase, and temperature.

📋 Product Description

The CSI3120 is a modular vibration monitoring card that serves as the core processor within the CSI 3100 or 6100 rack-based protection system . It receives signals from proximity probes, velocity sensors, and tachometers, processes the data, and generates alarms or shutdown signals if abnormal conditions are detected.

This module ensures safe operation of critical rotating equipment by detecting early signs of mechanical issues such as:

• Imbalance
• Misalignment
• Bearing wear
• Shaft eccentricity
• Rotor rub

It communicates with control systems such as PLCs, DCSs, or SCADA systems , providing real-time diagnostics and alarm outputs.

🔧 Product Parameters & Specifications

⚙️ Features & Functions

• Real-Time Vibration Monitoring : Continuously tracks vibration levels on rotating machines.
• Alarm and Trip Outputs : Provides alert and danger level relay outputs for machine protection.
• Signal Processing : Analyzes vibration spectra for fault detection (e.g., imbalance, misalignment).
• Diagnostics Support : Enables predictive maintenance through trend analysis and spectral data.
• Multiple Input Channels : Supports multiple sensor inputs (e.g., shaft displacement, casing vibration).
• Integration Ready : Interfaces with PLCs, DCSs, HMIs, and SCADA systems via standard protocols.
• Rugged Industrial Design : Built for reliability in harsh environments.
• User Configuration : Configurable via software tools like System 1™ or local HMI.

🛠️ Typical Uses & Applications

• Turbine Protection : Steam, gas, and hydro turbines
• Compressor Monitoring : Centrifugal, axial, and reciprocating compressors
• Pump Surveillance : Critical pumps in refineries, chemical plants, and power stations
• Generator and Motor Protection
• Condition-Based Maintenance (CBM) Programs
• Oil & Gas Production Platforms
• Power Generation Plants (Fossil, Nuclear, Renewable)
• Marine and Offshore Machinery Monitoring

📦 Related Series & Products

• CSI 3100 / CSI 6100 Series : Complete machinery protection racks
• CSI Sensors : Proximity probes (e.g., 3300 XL), accelerometers, tachometers
• System 1™ Software : Asset management and diagnostics platform
• Bently Nevada 3500 Monitoring System
• SCADA and Predictive Maintenance Integration Tools

Emerson A3120/022-000 CSI3120

🏷️ Product Overview: Emerson 5X00502G01

The Emerson 5X00502G01 is a controller or communication module designed for use in the DeltaV Process Control System , one of the most widely used DCS platforms in the process industries. This module typically functions as a primary controller , communication interface , or I/O processor , depending on the system configuration.

It plays a key role in executing real-time control logic, managing I/O communications, and integrating with supervisory systems such as HMIs, SCADA, and enterprise-level networks.

This module may also support redundant configurations , making it suitable for mission-critical applications where uptime and reliability are essential.

📋 Product Description

The 5X00502G01 is part of the DeltaV family of controllers , responsible for deterministic execution of process control strategies in environments such as:

• Oil & gas
• Chemical processing
• Power generation
• Pharmaceutical manufacturing
• Food & beverage production

This module ensures seamless integration with other DeltaV components like operator stations, engineering clients, and I/O modules (both Classic I/O and CHARMs).

🔧 Product Parameters & Specifications

⚙️ Features & Functions

• Deterministic Control Execution : Ensures fast and accurate implementation of complex control strategies.
• Redundant Operation : Supports seamless failover between primary and backup controllers.
• Integrated Diagnostics : Monitors hardware health and provides real-time fault detection.
• Secure Communication : Supports secure protocols for plant-wide integration.
• Seamless Integration : Works directly within the DeltaV software environment for easy configuration and management.
• Scalable Architecture : Suitable for small to large-scale automation systems.
• Event Logging and Alarming : Records critical events and alarms for troubleshooting and compliance.

🛠️ Typical Uses & Applications

• Process Control Systems : Used in batch and continuous processes in chemical, petrochemical, and refining plants.
• Oil & Gas Production : Pipeline control, offshore platform automation, wellhead regulation.
• Power Generation : Turbine control, boiler management, and auxiliary systems in thermal and hydroelectric plants.
• Pharmaceutical Manufacturing : Ensures compliance with cGMP standards through precise control and validation.
• Food & Beverage Industry : For dosing, mixing, and hygiene-critical process control.
• Water & Wastewater Treatment : Flow and level control in treatment facilities.

📦 Related Series & Products

• DeltaV Controllers : Including KJ315, KJ410, KJ411 series
• DeltaV I/O Modules : CHARMs and Classic I/O modules
• DeltaV Redundant Controller Modules
• DeltaV Operator Stations and Engineering Clients
• DeltaV Virtualization and Cloud-Based Solutions

🏷️ Product Overview: Emerson A6824R 9199-00098-13

The Emerson A6824R 9199-00098-13 is an industrial automation component, often associated with control valve positioners , smart I/O modules , or analog signal conditioning devices . While not always publicly documented in full detail due to its use in proprietary systems, this type of model number is commonly found in Emerson Fisher™ instrumentation or DeltaV system components .

It may function as a valve positioner interface , analog output module , or part of a process control loop in industries like oil & gas, chemical processing, power generation, and pharmaceuticals.

📋 Product Description

The A6824R 9199-00098-13 is typically a signal conditioning or control module designed for use within process automation systems . It may serve one of the following roles:

• Analog Output Module : Converts digital control signals into precise analog outputs (e.g., 4–20 mA) for controlling valves, actuators, or other field devices.
• Valve Positioner Interface : Used with smart valve positioners (like the Fisher DVC series) to provide accurate positioning of control valves.
• Signal Converter : Translates signals between different control system components, ensuring compatibility across the automation network.

This module integrates into larger systems such as Emerson’s DeltaV DCS , Ovation , or other PLC/SCADA platforms.

🔧 Product Parameters & Specifications

⚙️ Features & Functions

• Precision Signal Output : Provides highly accurate analog signals for process control.
• Digital Integration : Interfaces with digital controllers or DCS systems.
• HART Communication Support : Allows for configuration and diagnostics using HART protocol.
• Rugged Industrial Design : Engineered to operate reliably in harsh environments.
• Fail-Safe Operation : Can be configured to drive the output to a safe state on fault or loss of signal.
• Compatibility : Designed for integration with Emerson DeltaV, Fisher control valves, and third-party systems.
• Diagnostics Capability : Supports health monitoring and troubleshooting via integrated diagnostics.

🛠️ Typical Uses & Applications

• Process Control Systems : Regulating flow, pressure, temperature, and level in industrial processes.
• Valve Actuation : Providing control signals to pneumatic or electric actuators.
• Oil & Gas Facilities : Controlling production valves and process parameters on pipelines and wellheads.
• Power Plants : Managing steam and water flow control systems.
• Pharmaceutical Manufacturing : Ensuring precise dosing and batch control.
• Chemical Processing : Maintaining accurate control over reaction vessels and distillation units.

📦 Related Series & Products

• Fisher DVC Series Valve Controllers
• Emerson DeltaV Analog Output Modules
• HART Communicators and Configuration Tools
• PLC/DCS Analog Output Cards
• Control Valve Assemblies with Smart Positioners

🏷️ Product Overview: Emerson KJ2201X1-JA1

The Emerson KJ2201X1-JA1 is a controller or communication module designed for use within the DeltaV Process Control System , one of the most widely deployed DCS platforms in the industrial automation sector. This module typically functions as a primary controller , communication interface , or I/O processor , depending on the system configuration.

It plays a key role in executing real-time control logic, managing I/O communications, and integrating with supervisory systems such as HMIs, SCADA, and enterprise-level networks.

This module may also support redundant configurations , making it suitable for mission-critical applications where uptime and reliability are essential.

📋 Product Description

The KJ2201X1-JA1 is part of the DeltaV family of controllers , responsible for deterministic execution of process control strategies in environments such as:

• Oil & gas
• Chemical processing
• Power generation
• Pharmaceutical manufacturing
• Food & beverage production

This module ensures seamless integration with other DeltaV components like operator stations, engineering clients, and I/O modules (both Classic I/O and CHARMs).

🔧 Product Parameters & Specifications

⚙️ Features & Functions

• Deterministic Control Execution : Ensures fast and accurate implementation of complex control strategies.
• Redundant Operation : Supports seamless failover between primary and backup controllers.
• Integrated Diagnostics : Monitors hardware health and provides real-time fault detection.
• Secure Communication : Supports secure protocols for plant-wide integration.
• Seamless Integration : Works directly within the DeltaV software environment for easy configuration and management. | Scalable Architecture | Suitable for small to large-scale automation systems. | | Event Logging and Alarming | Records critical events and alarms for troubleshooting and compliance. |

🛠️ Typical Uses & Applications

• Process Control Systems : Used in batch and continuous processes in chemical, petrochemical, and refining plants.
• Oil & Gas Production : Pipeline control, offshore platform automation, wellhead regulation.
• Power Generation : Turbine control, boiler management, and auxiliary systems in thermal and hydroelectric plants.
• Pharmaceutical Manufacturing : Ensures compliance with cGMP standards through precise control and validation.
• Food & Beverage Industry : For dosing, mixing, and hygiene-critical process control.
• Water & Wastewater Treatment : Flow and level control in treatment facilities.

📦 Related Series & Products

• DeltaV Controllers : Including KJ315, KJ410, KJ411 series
• DeltaV I/O Modules : CHARMs and Classic I/O modules
• DeltaV Redundant Controller Modules
• DeltaV Operator Stations and Engineering Clients
• DeltaV Virtualization and Cloud-Based Solutions

🏷️ Product Overview: Emerson 5X00594G01

The Emerson 5X00594G01 is a controller or communication module designed for use in the DeltaV Process Control System , one of the most widely used DCS platforms in the process industries. This module typically functions as a primary controller , backup controller , or communication interface , depending on system configuration.

It plays a key role in executing real-time control logic, managing I/O communications, and integrating with supervisory systems such as HMIs, SCADA, and enterprise-level networks.

This module supports redundant configurations , making it ideal for mission-critical applications where uptime and reliability are essential.

📋 Product Description

The 5X00594G01 is part of the DeltaV family of controllers , responsible for deterministic execution of process control strategies. It ensures seamless integration with other DeltaV components like operator stations, engineering clients, and I/O modules (both Classic I/O and CHARMs).

This controller is commonly used in environments requiring high availability and fault tolerance, such as:

• Oil & gas production
• Chemical processing
• Power generation
• Pharmaceutical manufacturing
• Food & beverage processing

🔧 Product Parameters & Specifications

⚙️ Features & Functions

• Deterministic Control Execution : Ensures fast and accurate implementation of complex control logic.
• Redundant Operation : Supports seamless failover between primary and backup controllers.
• Integrated Diagnostics : Monitors hardware health and provides real-time fault detection.
• Secure Communication : Supports secure protocols for plant-wide integration.
• Seamless Integration : Works directly within the DeltaV software environment for easy configuration and management.
• Scalable Architecture : Suitable for small to large-scale automation systems.
• Event Logging and Alarming : Records critical events and alarms for troubleshooting and compliance.

🛠️ Typical Uses & Applications

• Process Control Systems : Used in batch and continuous processes in chemical, petrochemical, and refining plants.
• Oil & Gas Production : Pipeline control, offshore platform automation, wellhead regulation.
• Power Generation : Turbine control, boiler management, and auxiliary systems in thermal and hydroelectric plants.
• Pharmaceutical Manufacturing : Ensures compliance with cGMP standards through precise control and validation.
• Food & Beverage Industry : For dosing, mixing, and hygiene-critical process control.
• Water & Wastewater Treatment : Flow and level control in treatment facilities.

📦 Related Series & Products

• DeltaV Controllers : Including KJ315, KJ410, KJ411 series
• DeltaV I/O Modules : CHARMs and Classic I/O modules
• DeltaV Redundant Controller Modules
• DeltaV Operator Stations and Engineering Clients
• DeltaV Virtualization and Cloud-Based Solutions

EMERSON 5X00594G01

🏷️ Product Overview: Emerson 5X00070G01

The Emerson 5X00070G01 is a controller or communication module designed for use in the DeltaV Process Control System , one of the most widely deployed DCS platforms in the industrial automation sector. This module typically functions as a primary controller , communication interface , or I/O processor , depending on the system configuration.

It plays a key role in executing real-time control logic, managing I/O communications, and integrating with supervisory systems like HMIs, SCADA, and enterprise networks.

This module may also support redundant configurations , making it suitable for mission-critical applications where high availability and fault tolerance are essential.

📋 Product Description

The 5X00070G01 is part of the DeltaV family of controllers , responsible for deterministic execution of control strategies in industrial environments such as:

• Oil & gas
• Chemical processing
• Power generation
• Pharmaceutical manufacturing
• Food & beverage production

This module ensures seamless integration with other DeltaV components, including operator stations, engineering clients, and I/O modules (both Classic I/O and CHARMs).

🔧 Product Parameters & Specifications

⚙️ Features & Functions

• Deterministic Control Execution : Ensures fast and accurate implementation of complex control strategies.
• Redundant Operation : Supports seamless failover between primary and backup controllers.
• Integrated Diagnostics : Monitors hardware health and provides real-time fault detection.
• Secure Communication : Supports secure protocols for data exchange across the plant network.
• Seamless Integration : Works directly within the DeltaV software environment for easy configuration and management.
• Scalable Architecture : Suitable for both small and large-scale automation systems.
• Event Logging and Alarming : Records critical events and alarms for troubleshooting and compliance.

🛠️ Typical Uses & Applications

• Process Control Systems : Used in batch and continuous processes in chemical, petrochemical, and refining plants.
• Oil & Gas Production : Pipeline control, offshore platform automation, wellhead regulation.
• Power Generation : Turbine control, boiler management, and auxiliary systems in thermal and hydroelectric plants.
• Pharmaceutical Manufacturing : Ensures compliance with cGMP standards through precise control and validation.
• Food & Beverage Industry : For dosing, mixing, and hygiene-critical process control.
• Water & Wastewater Treatment : Flow and level control in treatment facilities.

📦 Related Series & Products

• DeltaV Controllers : Including KJ315, KJ410, KJ411 series
• DeltaV I/O Modules : CHARMs and Classic I/O modules
• DeltaV Redundant Controller Modules
• DeltaV Operator Stations and Engineering Clients
• DeltaV Virtualization and Cloud-Based Solutions

EMERSON 5X00070G01

Product Description

The BENTLY 330108-91-05 is a high-precision vibration monitoring module designed for measuring vibration and positional changes in rotating machinery. It is part of the Bently Nevada 3300 XL series, which is widely recognized for its reliability and accuracy in industrial machinery protection and condition monitoring systems. This module utilizes advanced sensor technology and signal processing to deliver precise data on machinery vibration, enabling early detection of potential issues.

Product Parameters

• Model: 330108-91-05
• Brand: Bently Nevada
• Series: 3300 XL Series Vibration Monitoring System
• Measurement Parameters:
  • Vibration Amplitude: Measures displacement, velocity, or acceleration.
  • Frequency Range: 10 Hz to 10 kHz (flat response).
  • Sensitivity: 7.87 mV/mm/s (typical for velocity measurements).
• Output Signal: Standard analog signal (e.g., 4–20 mA or voltage) compatible with monitoring systems or data acquisition devices.
• Operating Temperature: -20°C to +120°C (-4°F to +248°F).
• Installation Method: Magnetic or threaded mounting for easy integration with machinery.
• Connector Type: IEC 60943 compliant for secure and reliable connections.
• Power Supply: Typically requires 220V working voltage (specific to the module configuration).

Product Specifications

• Compatibility: Works seamlessly with Bently Nevada’s 3500 Series monitoring systems and other PLC/DCS platforms.
• Mounting Options: Supports flexible installation on rotating machinery such as centrifugal pumps, motors, generators, and fans.
• Cable and Connector: Includes a high-quality, shielded cable to minimize electromagnetic interference (EMI) and ensure signal integrity.
• Calibration: Factory-calibrated for plug-and-play operation, with field-calibration capabilities if needed.

Series

• 3300 XL Series: A comprehensive range of vibration monitoring solutions designed for high-precision machinery protection in industrial environments.

Features

1. High Accuracy: Provides reliable and precise vibration measurements critical for machinery health.
2. Wide Frequency Response: Captures a broad range of vibration frequencies, ensuring comprehensive monitoring.
3. Robust Design: Withstands harsh industrial environments with temperature and EMI resistance.
4. Easy Integration: Compatible with various monitoring systems and PLC/DCS platforms.
5. Flexible Mounting: Supports magnetic or threaded installation for versatile application.

Function

• Vibration Monitoring: Detects and measures vibration levels in rotating machinery to identify imbalances, misalignments, or bearing wear.
• Condition Assessment: Provides real-time data for predictive maintenance, reducing downtime and extending machinery lifespan.
• Alarm Triggering: Generates alarms when vibration levels exceed predefined thresholds, enabling prompt corrective action.

Purpose

• Ensures the safe and efficient operation of rotating machinery by providing continuous vibration monitoring and early fault detection.
• Supports predictive maintenance strategies to minimize unplanned downtime and maintenance costs.

Applications

1. Power Generation: Turbine and generator vibration monitoring.
2. Oil & Gas: Compressor and pump health assessment.
3. Petrochemicals: Refinery equipment vibration analysis.
4. Metallurgy & Mining: Fan, blower, and mill machinery monitoring.
5. Marine Engineering: Propulsion system vibration control.
6. Aerospace: Testing and monitoring of rotating components in engines and turbines.

Product Description

The BENTLY 125760-01 is a Proximity Transducer System (Eddy Current Probe) designed for high-precision displacement and vibration measurements in rotating machinery. It consists of a proximity probe, extension cable, and proximity driver (also known as a conditioner), forming a complete system for monitoring shaft position, vibration, and eccentricity. This system is widely used in industries where machinery reliability and safety are critical, such as power generation, oil & gas, and petrochemicals.

Product Parameters

• Model: 125760-01
• Brand: Bently Nevada
• Series: 3300 Series Proximity Transducer System
• Components Included:
  • Proximity Probe: 8 mm diameter (standard size for industrial applications).
  • Extension Cable: Typically 5 meters (custom lengths available).
  • Proximity Driver (Conditioner): Provides excitation voltage and signal conditioning.
• Measurement Range:
  • Linear Range: 2 mm (0.080 inches) nominal, with a usable range of ±1 mm (±0.040 inches).
  • Gap Voltage: -2 VDC to -18 VDC (corresponds to probe-to-target distance).
• Sensitivity:
  • Nominal Sensitivity: 7.87 V/mm (200 mV/mil).
• Frequency Response:
  • 0–10 kHz: Flat response for accurate vibration measurements.
• Temperature Range:
  • Operating: -34°C to +121°C (-30°F to +250°F).
  • Storage: -54°C to +177°C (-65°F to +350°F).
• Cable Type:
  • Probe Cable: Coaxial, shielded, and armored for durability.
  • Extension Cable: Low-noise, shielded, and compatible with the probe.
• Approvals: Meets industrial standards for EMC, safety, and environmental compliance (e.g., ATEX, IECEx for hazardous locations).

Product Specifications

• Mounting: The probe is typically mounted in a probe housing or bracket, ensuring alignment with the rotating shaft.
• Target Material: Best performance with conductive materials (e.g., steel).
• Minimum Target Diameter: 15.24 mm (0.6 inches) to avoid edge effects.
• Output Signal: Analog voltage proportional to the probe-to-target distance.
• Power Requirements: The proximity driver requires 24 VDC power supply.
• Calibration: Factory-calibrated for plug-and-play operation, but field-calibration is possible if needed.

Series

• 3300 Series Proximity Transducer System: A trusted solution for high-precision displacement and vibration monitoring in industrial rotating machinery.

Features

1. High Accuracy: Provides precise measurements of shaft position and vibration.
2. Wide Temperature Range: Suitable for extreme industrial environments.
3. Robust Design: Armored cables and shielded connections ensure reliability in harsh conditions.
4. Easy Integration: Compatible with Bently Nevada’s 3500 Series and other monitoring systems.
5. Factory Calibration: Reduces installation and setup time.

Function

• Displacement Monitoring: Measures the absolute position of the rotating shaft relative to the probe.
• Vibration Monitoring: Detects shaft vibration and eccentricity, which are critical for machinery health.
• Protective Alarming: Triggers alarms when shaft displacement or vibration exceeds predefined thresholds.

Purpose

• Ensures the safe and reliable operation of rotating machinery by providing real-time monitoring of shaft position and vibration.
• Prevents catastrophic failures by detecting early signs of misalignment, imbalance, or bearing wear.

Applications

1. Power Generation: Turbine shaft vibration and position monitoring.
2. Oil & Gas: Compressor and pump shaft health monitoring.
3. Petrochemicals: Monitoring of critical rotating equipment in refineries.
4. Metallurgy & Mining: Fan, blower, and mill shaft monitoring.
5. Marine Engineering: Propulsion system shaft monitoring.
6. Aerospace: Testing and monitoring of rotating components in engines and turbines.

BENTLY 125760-01

BENTLY 125760-01

Product Description

The BENTLY 3500/05-01-03-00-00-00 is a Rack Interface Module (RIM) designed for the Bently Nevada 3500 Series machinery protection and condition monitoring system. It serves as the primary interface for configuring and communicating with the 3500 framework, allowing users to set up monitoring parameters, alarm thresholds, and communication settings. The module supports integration with Bently Nevada’s proprietary communication protocols and hardware, ensuring seamless operation in industrial environments.

Product Parameters

• Model: 3500/05-01-03-00-00-00
• Brand: Bently Nevada
• Series: 3500 Series Condition Monitoring System
• Communication Interfaces:
  • Front Panel: RS-232 serial interface for local configuration and data acquisition (max baud rate: 38.4 kbps, cable length: up to 30 m).
  • Rear Panel: RS-232/RS-422 serial interfaces for remote configuration and data acquisition (RS-422 supports cable lengths up to 1200 m).
• LED Indicators:
  • OK LED: Flashes when the module is operating normally.
  • TX/RX LED: Flashes during communication with other modules in the 3500 framework.
  • CONFIG OK LED: Illuminates when the framework configuration is correct.
• Address Switch: Allows setting of framework address (63 address options).
• Configuration Key Lock: Switches the 3500 framework between “RUN” (normal operation) and “PROGRAM” (configuration) modes.
• Operating Temperature: -25°C to +70°C
• Storage Temperature: -40°C to +85°C
• Humidity: 95% non-condensing
• Power Requirements: Compatible with 3500 system power supplies (e.g., 3500/15).

Product Specifications

• Mounting: Must be installed in the first slot of the 3500 framework (adjacent to the power supply).
• Compatibility:
  • Works with Bently Nevada communication processors like TDXnet, TDIX, and DDIX.
  • Supports integration with 3500 series monitoring modules (e.g., vibration, displacement, and keyphasor modules).
• Frame Reset Button: Clears locked alarms and restores normal channel operation (similar to the “Frame Reset” contact on I/O modules).
• Software Configuration: Highly configurable via Bently Nevada’s software, allowing users to set up monitoring parameters, alarm thresholds, and communication settings.

Series

• 3500 Series Condition Monitoring System: A modular, scalable system for machinery protection and condition monitoring, widely used in industries requiring high reliability and precision.

Features

1. Primary Interface: Acts as the main interface for configuring and communicating with the 3500 system.
2. Flexible Communication: Supports both RS-232 and RS-422 interfaces for local and remote configuration.
3. LED Status Indicators: Provides real-time feedback on module operation, communication status, and configuration correctness.
4. Address and Mode Configuration: Allows setting of framework address and switching between operation and configuration modes.
5. Frame Reset Functionality: Enables clearing of alarms and restoration of normal operation.

Function

• Configuration: Allows users to set up and manage the 3500 system’s monitoring parameters, alarm thresholds, and communication settings.
• Communication: Facilitates data exchange between the 3500 framework and external systems (e.g., PLC, DCS, or SCADA).
• Status Monitoring: Provides real-time feedback on the operation and configuration status of the 3500 system.

Purpose

• Ensures the proper configuration and operation of the 3500 machinery protection and condition monitoring system.
• Simplifies integration with external systems for centralized control and monitoring.
• Reduces downtime by providing real-time status feedback and alarm management.

Applications

1. Power Generation: Turbine monitoring and protection.
2. Oil & Gas: Compressor, pump, and drilling equipment monitoring.
3. Petrochemicals: Rotating machinery condition monitoring in chemical plants.
4. Metallurgy & Mining: Fan, blower, and mill monitoring.
5. Marine Engineering: Propulsion system monitoring.
6. Industrial Automation: Integration with PLC, DCS, and SCADA systems for centralized control and monitoring.

Product Description

The BENTLY 3500/05-01-03-00-00-00 is a Rack Interface Module (RIM) designed for the Bently Nevada 3500 Series machinery protection and condition monitoring system. It serves as the primary interface for configuring and communicating with the 3500 system, enabling users to set up, monitor, and manage machinery protection parameters. The module supports integration with Bently Nevada’s proprietary communication protocols and hardware, ensuring seamless operation within industrial environments.

Product Parameters

• Model: 3500/05-01-03-00-00-00
• Brand: Bently Nevada
• Series: 3500 Series Condition Monitoring System
• Communication Protocol: Supports Bently Nevada’s proprietary protocols for framework configuration and data exchange.
• Interface:
  • Front panel: RS-232 serial interface for local configuration and data acquisition (max baud rate: 38.4 kbps, cable length: up to 30 m).
  • Rear panel: RS-232/RS-422 serial interfaces for remote configuration and data acquisition (RS-422 supports cable lengths up to 1200 m).
• LED Indicators:
  • OK LED: Flashes when the module is operating normally.
  • TX/RX LED: Flashes during communication with other modules in the 3500 framework.
  • CONFIG OK LED: Illuminates when the framework configuration is correct.
• Address Switch: Allows setting of framework address (63 address options).
• Configuration Key Lock: Switches the 3500 framework between “RUN” (normal operation) and “PROGRAM” (configuration) modes.
• Operating Temperature: -25°C to +70°C
• Storage Temperature: -40°C to +85°C
• Humidity: 95% non-condensing
• Power Requirements: Compatible with 3500 system power supplies (e.g., 3500/15).

Product Specifications

• Mounting: Must be installed in the first slot of the 3500 framework (adjacent to the power supply).
• Compatibility:
  • Works with Bently Nevada communication processors like TDXnet, TDIX, and DDIX.
  • Supports integration with 3500 series monitoring modules (e.g., vibration, displacement, and keyphasor modules).
• Frame Reset Button: Clears locked alarms and restores normal channel operation (similar to the “Frame Reset” contact on I/O modules).
• Software Configuration: The module is highly configurable via Bently Nevada’s software, allowing users to set up monitoring parameters, alarm thresholds, and communication settings.

Series

• 3500 Series Condition Monitoring System: A modular, scalable system for machinery protection and condition monitoring, widely used in industries requiring high reliability and precision.

Features

1. Primary Interface: Acts as the main interface for configuring and communicating with the 3500 system.
2. Flexible Communication: Supports both RS-232 and RS-422 interfaces for local and remote configuration.
3. LED Status Indicators: Provides real-time feedback on module operation, communication status, and configuration correctness.
4. Address and Mode Configuration: Allows setting of framework address and switching between operation and configuration modes.
5. Frame Reset Functionality: Enables clearing of alarms and restoration of normal operation.

Function

• Configuration: Allows users to set up and manage the 3500 system’s monitoring parameters, alarm thresholds, and communication settings.
• Communication: Facilitates data exchange between the 3500 framework and external systems (e.g., PLC, DCS, or SCADA).
• Status Monitoring: Provides real-time feedback on the operation and configuration status of the 3500 system.

Purpose

• Ensures the proper configuration and operation of the 3500 machinery protection and condition monitoring system.
• Simplifies integration with external systems for centralized control and monitoring.
• Reduces downtime by providing real-time status feedback and alarm management.

Applications

1. Power Generation: Turbine monitoring and protection.
2. Oil & Gas: Compressor, pump, and drilling equipment monitoring.
3. Petrochemicals: Rotating machinery condition monitoring in chemical plants.
4. Metallurgy & Mining: Fan, blower, and mill monitoring.
5. Marine Engineering: Propulsion system monitoring.
6. Industrial Automation: Integration with PLC, DCS, and SCADA systems for centralized control and monitoring.

BENTLY 3500/05-01-03-00-00-00