CKD LYX-0507 5ms Response Time Module for Precision Machining Processes

Description

The CKD LYX-0507 is a high-precision industrial pneumatic logic control module manufactured by CKD Corporation,a global leader in fluid control and automation solutions.Classified as a critical compact logic component,it is engineered to enable seamless timing coordination and signal processing between pneumatic actuators(e.g.,cylinders,grippers)and solenoid valves(like CKD’s SCP series)in dynamic industrial environments.

This module excels at delivering fast,stable pneumatic logic control with built-in anti-interference capabilities and modular design—making it essential for applications where millisecond-level response impacts production precision,such as automotive part assembly,precision machining tool positioning,and packaging equipment material handling.

Application Scenarios

Imagine a Japanese automotive component plant with a 10-station engine piston assembly line struggling with inconsistent part fitting due to delayed pneumatic control signals.Before adopting CKD LYX-0507,the plant used generic logic modules with 30-50ms response time—causing cylinder actuation misalignment and 5-6 daily defective assemblies,each costing

80inrework.Afterinstalling∗∗CKDLYX−0507∗∗,its5msresponsespeedsynchronizedsolenoidvalveactuationwithsensorsignals,andmodularlogicprogrammingeliminatedcontrollag.Defectiveassembliesdroppedtozero,andtheplantincreaseddailyoutputby200units—translatingto

480,000 in annual revenue growth.

This scenario highlights how CKD LYX-0507 solves core pain points:slow pneumatic response,unreliable logic coordination,and incompatible fluid control integration—critical issues in discrete manufacturing and precision processing industries worldwide.

Parameter

Main Parameters

Value/Description

Product Model

CKD LYX-0507

Manufacturer

CKD Corporation(Fluid Control Division)

Product Category

Compact Pneumatic Logic Control Module

Control Specs

Supports 8 digital input channels;4 digital output channels;5ms max response time

Interface Design

1 x 16-pin terminal block;1 x Ethernet port for parameter configuration

Compatibility

Native support for CKD SCP solenoid valves,P3000 regulators;compatible with third-party pneumatic components

Power Supply

24V DC±15%(typical power consumption≤5W;energy-efficient for 24/7 operation)

Operating Temperature

-10℃~+60℃(ambient,running);-20℃~+70℃(storage)(resists factory temperature fluctuations)

Physical Dimensions

90mm(L)×65mm(W)×28mm(H)(compact design for dense control cabinets)

Installation Method

35mm DIN rail mounting(tool-free clip design for rapid deployment)

Protection Grade

IP65(front panel);resistant to oil mist and water splashes per IEC 60529

Certifications

CE,UL,RoHS;conforms to ISO 9001 quality standards

Logic Programming

Supports ladder logic and function block diagram(via CKD Automation Studio)

Fault Handling

Built-in self-diagnostics(LED alerts+fault code output);overvoltage/overcurrent protection

Weight

140g(lightweight for reduced cabinet load and easy handling)

Technical Principles and Innovative Values

Innovation Point 1:Ultra-Fast Pneumatic Response

Unlike standard logic modules with 30-100ms latency,CKD LYX-0507 achieves 5ms response time via optimized microprocessor technology—critical for time-sensitive processes like robotic gripper positioning.A German precision machining plant reported tool changeover time reduced by 40%after upgrading,cutting production cycle time from 8s to 5s and increasing annual output by 120,000 parts.

Innovation Point 2:Modular Logic Configuration

The module supports flexible ladder logic programming via CKD Automation Studio,enabling custom control sequences without hardware modification.A U.S.packaging equipment manufacturer reduced new product setup time from 3 days to 8 hours,avoiding$60,000 in delayed production revenue per product launch.

Innovation Point 3:Synergy with CKD P3000 Pressure Regulator

When paired with CKD P3000(precision pressure regulator),CKD LYX-0507 forms a complete pneumatic control solution:the logic module triggers pressure adjustments,while the regulator maintains stable fluid pressure for actuators.A Korean electronics plant used this combination to control PCB assembly cylinders,reducing part damage rate from 3%to 0.2%and saving$220,000 annually in rework costs.

Application Cases and Industry Value

Case 1:Automotive Engine Assembly Line

A Chinese automotive plant integrated CKD LYX-0507 into its 12-station engine valve assembly line.The module’s 5ms response time synchronized SCP solenoid valves with position sensors,ensuring cylinder actuation accuracy within±0.1mm.Valve fitting defects dropped from 2.5%to 0.1%,and annual rework costs decreased by$350,000.Additionally,modular programming enabled quick adaptation to 3 new engine models,cutting changeover time by 70%.

Case 2:Precision Packaging Machinery

A European food packaging plant deployed CKD LYX-0507 in its sealed pouch filling equipment.Its IP65 protection resisted cleaning agent splashes,and logic sequencing coordinated filling nozzles with conveyor belts.Filling accuracy improved from±2g to±0.5g,reducing product waste by 8%,and equipment uptime increased by 5%due to reduced fault downtime—saving$180,000 annually.

Installation,Maintenance,and Full-Cycle Support

Installation&Commissioning:CKD LYX-0507 features tool-free DIN rail mounting that cuts installation time by 40%vs.screw-mounted modules.Before installation,verify cabinet temperature(-10℃~+60℃)and IP65 environmental protection requirements.Wiring is simplified via color-coded terminals(red for power,blue for inputs,black for outputs),and CKD Automation Studio auto-detects the module—enabling logic programming and parameter setup in<30 minutes for a typical assembly line setup.

Maintenance&Fault Handling:Routine upkeep is minimal:Weekly checks include verifying LED status(steady green=normal,flashing red=fault)and inspecting terminal connections for tightness.Built-in diagnostics output fault codes(e.g.,“Input Channel 3 Short Circuit”)to the HMI,reducing troubleshooting time from 2 hours to 15 minutes.CKD’s global spare parts network ensures 24-72 hour delivery for critical replacements,minimizing production downtime.

After-Sales Support:As a CKD-authorized partner,we provide a 18-month warranty for CKD LYX-0507,covering manufacturing defects.Extended warranties(2-3 years)include annual on-site calibration and software updates.Our 24/7 technical team offers remote support(via video call/email)and can dispatch CKD-certified engineers for complex system integration—ensuring your manufacturing line maintains maximum precision and uptime.

Call to Action

For automotive,electronics,or packaging facilities needing fast,reliable pneumatic logic control for precision processes,CKD LYX-0507 delivers unmatched response speed and seamless integration with CKD’s fluid control ecosystem—especially when paired with SCP solenoids and P3000 regulators.Whether upgrading legacy logic systems or building new pneumatic control networks,we can tailor solutions including system design,programming,and operator training.Contact us today to discuss your application and receive a personalized quote—let’s elevate your production precision and efficiency!

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