Main Features and Advantages​

High-Precision Analog Data Acquisition:With±0.05%full-scale accuracy and 16-bit resolution,FOXBORO FBM216B P0927AJ captures subtle process changes that lower-accuracy modules might miss.A pharmaceutical manufacturer used the module to monitor the pH of a drug synthesis reactor(via 4-20 mA pH sensors);its precision ensured pH was maintained within±0.02 units,complying with FDA requirements for batch consistency and reducing batch rejection rates by 22%.​

Multi-Signal Compatibility:The module supports a wide range of input signals(4-20 mA,thermocouples,RTDs),eliminating the need for multiple specialized modules.A power plant used FOXBORO FBM216B P0927AJ to monitor boiler conditions:8 channels for RTD temperature(boiler tubes),4 channels for 4-20 mA pressure(steam drum),and 4 channels for 0-10 V flow(feedwater)—all managed by a single module,reducing I/O rack space and system cost by 35%.​

Hot-Swappable Design for Minimal Downtime:The module can be replaced while the Foxboro I/A Series DCS is operational,avoiding costly system shutdowns.A chemical plant experienced a channel fault in FOXBORO FBM216B P0927AJ;maintenance teams replaced the module in 10 minutes without interrupting the reactor process,preventing a potential$100,000 loss from unplanned downtime.​

Robust Diagnostics for Proactive Maintenance:Built-in channel-level fault detection(open circuits,overrange)and self-test functions enable early identification of issues.A refinery used the module’s diagnostics to detect a broken RTD sensor wire in a distillation column;the alert was sent to the DCS within 2 seconds,allowing technicians to replace the sensor during a scheduled break and avoiding process instability.​

Application Field​

In oil and gas production,FOXBORO FBM216B P0927AJ is critical for wellhead and pipeline monitoring.A Middle Eastern oil company deployed the module to monitor 16 wellhead parameters:8 channels for 4-20 mA pressure(wellhead casing,tubing),4 channels for RTD temperature(wellbore),and 4 channels for 4-20 mA flow(crude oil).The module’s accurate data transmission to the Foxboro I/A Series DCS enabled the DCS to optimize well production rates,increasing daily output by 8%while preventing overpressure-related equipment damage.​

Chemical manufacturing facilities rely on FOXBORO FBM216B P0927AJ for reactor and batch process monitoring.A European chemical maker used the module in its polymer production plant,monitoring 12 thermocouple temperature points(reactor walls)and 4 4-20 mA viscosity sensors(polymer melt).The module’s precision ensured temperature was maintained within±1°C and viscosity within±2%of setpoints,improving polymer quality and reducing waste by 15%.​

Power generation(fossil fuel,nuclear,renewable)uses FOXBORO FBM216B P0927AJ for turbine and boiler condition monitoring.A coal-fired power plant used the module to monitor steam turbine parameters:6 RTD channels(turbine bearing temperature),6 4-20 mA channels(steam pressure/flow),and 4 0-10 V channels(lubricating oil pressure).The module’s data enabled the DCS to detect a bearing temperature rise of 5°C,triggering a maintenance alert before the bearing failed—avoiding a 3-day turbine shutdown and$500,000 in lost generation.​

Pharmaceutical manufacturing leverages FOXBORO FBM216B P0927AJ for batch process parameter tracking.A U.S.pharmaceutical company used the module to monitor a drug fermentation reactor:8 RTD channels(fermentation temperature),4 4-20 mA channels(pH,dissolved oxygen),and 4 4-20 mA channels(nutrient flow).The module’s accurate,logged data complied with FDA 21 CFR Part 11 requirements,simplifying audit trails and reducing documentation time by 20%.​

Related Products​

FOXBORO FBM217B P0927AK:An analog output module complementary to FOXBORO FBM216B P0927AJ,providing 16 channels of 4-20 mA/0-10 V output for controlling valves,pumps,and actuators.​

FOXBORO I/A Series 700 I/O Rack:A standard rack for FOXBORO FBM216B P0927AJ,providing backplane power and communication with the DCS controller.​

FOXBORO System Management Tool(SMT):A software tool for configuring,monitoring,and troubleshooting FOXBORO FBM216B P0927AJ,enabling channel calibration and fault diagnostics.​

Rosemount 3051 Pressure Transmitter:A compatible 4-20 mA pressure sensor paired with FOXBORO FBM216B P0927AJ,ideal for oil/gas and chemical process pressure monitoring.​

Omega K-Type Thermocouple:A thermocouple sensor compatible with FOXBORO FBM216B P0927AJ,used for high-temperature process monitoring(up to 1260°C).​

Schneider Electric InTouch HMI:A human-machine interface software that displays real-time data from FOXBORO FBM216B P0927AJ,enabling operator monitoring and control.​

FOXBORO FBM221B P0927AR:A digital input module for Foxboro I/A Series DCS,used alongside FOXBORO FBM216B P0927AJ to capture discrete process signals(e.g.,valve position,pump status).​

Installation and Maintenance​

Pre-installation preparation:Confirm the Foxboro I/A Series I/O rack(Series 200/700)has an available slot for FOXBORO FBM216B P0927AJ and that the rack is powered off during initial installation.Align the module with the rack’s guide rails and insert it firmly until it latches into place.Connect field sensors to the module’s terminal block—use shielded twisted-pair cables(max 100 m length for 4-20 mA/0-10 V,max 50 m for thermocouples/RTDs)to reduce EMI.Power on the I/O rack and use Foxboro System Management Tool(SMT)to configure channel parameters(e.g.,signal type,range,alarm thresholds)and calibrate channels using a certified calibration tool(e.g.,Fluke 754 Documenting Process Calibrator).​

Maintenance recommendations:Monthly,use SMT to run module self-tests and verify channel accuracy—check for fault alerts(open circuits,overrange)and calibrate channels if accuracy deviates beyond±0.1%full scale.Every quarter,inspect sensor wiring connections for tightness and corrosion,especially in humid or corrosive environments(e.g.,chemical plants);replace damaged cables or terminals to prevent signal loss.Semi-annually,update the module’s firmware via Schneider Electric’s support portal(compatible with Foxboro I/A Series firmware versions 9.0+),ensuring compatibility with latest DCS features.Test hot-swap functionality annually by replacing a spare module(while the DCS is operational)to confirm minimal downtime.Replace FOXBORO FBM216B P0927AJ every 10-12 years(or per Schneider Electric’s recommended service life)and store spare units in a dry,temperature-controlled environment(-40°C to+85°C)to prevent component degradation.​

Product Guarantee​

FOXBORO FBM216B P0927AJ comes with a 2-year manufacturer’s warranty from Schneider Electric,covering defects in materials,workmanship,and measurement performance under industrial operating conditions.Each unit undergoes rigorous factory testing,including accuracy verification(±0.05%full scale),environmental stress testing(-40°C to+70°C temperature cycling,EMI exposure),and compatibility testing with Foxboro I/A Series DCS—ensuring reliable integration and operation.For technical support,Schneider Electric’s 24/7 global team provides remote assistance for FOXBORO FBM216B P0927AJ—engineers can troubleshoot channel faults,assist with calibration,or guide firmware updates within 2 hours of contact.If on-site service is needed,certified technicians are dispatched to resolve problems(e.g.,module replacement,wiring verification)within 48 hours for most regions.We also offer an annual calibration service for FOXBORO FBM216B P0927AJ,verifying measurement accuracy and sensor compatibility to maintain optimal process data acquisition.This guarantee reflects our confidence in the module’s reliability and commitment to minimizing downtime for critical industrial DCS systems.

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