Product Overview

The HIMA F35 982200416 is a safety-critical industrial controller module developed by HIMA,a global leader in industrial safety automation.Engineered for high-risk industrial environments,this compact,rugged device specializes in safety monitoring and emergency control—addressing the core challenge of preventing catastrophic incidents in processes where equipment failure could lead to explosions,environmental damage,or human harm.It serves as the”safety brain”for systems requiring failsafe operation,integrating real-time data acquisition,logic processing,and emergency response triggering while complying with the strictest international safety standards.

In hazardous sectors like oil&gas or chemical processing,legacy control systems often struggle to balance real-time performance with safety redundancy.The HIMA F35 982200416 resolves this by combining high-speed signal processing with fault-tolerant design:it continuously monitors sensors(e.g.,gas detectors,pressure transducers)and actuators(e.g.,emergency shutoff valves),and triggers predefined safety actions(e.g.,system shutdown,alarm activation)within milliseconds of detecting anomalies.For example,in a petrochemical plant,the controller monitors hydrogen sulfide(H₂S)levels via gas sensors;if concentrations exceed 10 ppm,it initiates an immediate shutdown of the reaction vessel and activates ventilation systems—all while logging data for regulatory compliance.

Certified for SIL 3(IEC 61508)and PL e(EN ISO 13849-1),the module is trusted in applications like Emergency Shutdown(ESD),Burner Management Systems(BMS),and Fire&Gas(F&G)detection.Its modular architecture and wide environmental tolerance also make it adaptable to extreme conditions,from offshore platforms to desert power plants.

Technical Specifications

Parameter Name

Parameter Value

Product Model

HIMA F35 982200416

Manufacturer

HIMA Paul Hildebrandt GmbH&Co.KG

Product Type

Safety-Critical Industrial Controller Module

Safety Certification

IEC 61508 SIL 3,IEC 61511,EN ISO 13849-1 PL e,EN 954-1 Category 4

Processor

32-bit ARM Cortex-M3,100 MHz

Memory

128 MB RAM,256 MB Flash

I/O Configuration

24 x digital inputs,8 x digital outputs,8 x analog inputs,2 x safety-related counters

Digital I/O Characteristics

Input:0-30V DC(detectable via configurable thresholds:<7V=LOW,>13V=HIGH);Output:24V DC(sinking/sourcing)

Analog Input Range

Configurable(compatible with 4-20mA,0-10V sensors)

Communication Interfaces

Ethernet(TCP/IP),RS485(Modbus RTU/TCP),OPC UA(for secure cloud connectivity)

Power Requirements

24V DC(±10%tolerance);Power consumption:15-29W(varies by load)

Environmental Tolerance

Operating temperature:-40°C to+85°C;Storage temperature:-55°C to+90°C

Humidity:5%-95%non-condensing;Vibration:MIL-STD-810G compliant

Physical Protection

Metal enclosure;IP67防护等级

Dimensions&Weight

176×145×58 mm;~1.2 kg

Installation Method

DIN rail mounting;Compatible with explosion-proof enclosures(per EN 60079-15)

Diagnostic Capability

BIST(Built-In Self-Test)with 99.9%hardware fault coverage

Mean Time Between Failures(MTBF)

>1,000,000 hours;PFHD<10⁻⁹/h

Core Features and Advantages

SIL 3-Certified Safety Architecture

The HIMA F35 982200416’s most defining feature is its compliance with SIL 3,the highest safety integrity level for single-channel devices.Its fault-tolerant design includes redundant signal paths,automatic self-testing,and fail-safe output activation—ensuring it detects internal faults(e.g.,processor errors,I/O channel failures)and triggers safe states(e.g.,valve closure)before hazards occur.For example,in a nuclear power plant’s turbine control system,the controller’s BIST technology runs 200+self-checks per minute;if a memory fault is detected,it immediately switches to a backup logic channel,avoiding unplanned shutdowns while maintaining safety.

Rugged Design for Extreme Environments

With an operating temperature range of-40°C to+85°C and IP67 protection,the module thrives in harsh conditions where commercial controllers fail.Its metal enclosure resists corrosion from salt spray(critical for offshore platforms)and mechanical impact from vibration(common in mining equipment).In a desert solar power plant,it operates reliably in 80°C daytime heat and-15°C nighttime cold,monitoring coolant flow rates without signal degradation.Unlike consumer-grade controllers,it also meets MIL-STD-810G for military-grade environmental resilience.

Flexible I/O and Protocol Support

The module’s 24 digital inputs,8 analog inputs,and 2 safety counters accommodate diverse sensor types—from gas detectors(4-20mA)to emergency stop buttons(dry contact).It supports industry-standard protocols like Modbus and OPC UA,enabling seamless integration with SCADA systems,PLCs,and cloud platforms.For instance,in a chemical plant,it connects 16 toxic gas sensors(digital inputs)and 4 pressure transducers(analog inputs)to a Siemens SCADA system via Ethernet,while streaming diagnostic data to a cloud dashboard via OPC UA for remote monitoring.

Intuitive Configuration and Diagnostics

HIMA’s SILworX engineering software simplifies programming with support for Ladder Logic,Structured Text,and Function Block Diagrams—no specialized safety coding expertise required.Front-panel LEDs provide real-time status:red for fault,green for normal operation,and amber for self-test in progress.The module also logs 10,000+event records(e.g.,fault times,input thresholds)for regulatory audits.In a pharmaceutical plant,technicians use SILworX to configure batch-specific safety logic(e.g.,temperature limits for drug reactors)and retrieve audit trails for FDA compliance.

Application Field

Oil&Gas and Petrochemicals

The HIMA F35 982200416 is the gold standard for ESD and F&G systems in oil refineries and offshore rigs.It monitors hydrocarbon leaks via gas sensors and triggers pipeline shutdowns within 50ms of detection—preventing explosions.A North Sea offshore platform deployed 20+modules to protect drilling equipment;their IP67 rating and corrosion resistance reduced maintenance costs by 40%compared to previous controllers.

Power Generation

In coal-fired and nuclear power plants,the module controls boiler safety systems(BMS)and turbine emergency shutdowns.It monitors flame detectors(digital inputs)and steam pressure(analog inputs);if flame is lost,it closes fuel valves within 100ms.A Chinese coal plant reduced unplanned outages by 65%after replacing legacy controllers with the HIMA F35.

Chemical Processing

For reactor and distillation column control,the module ensures compliance with IEC 61511.It monitors temperature,pressure,and chemical concentration,activating relief valves if thresholds are exceeded.In a European polymer plant,it prevented a reactor overpressure incident by detecting a 2psi spike and triggering coolant injection within 30ms.

Transportation

In railway and tunnel systems,the module manages signal safety and fire detection.It connects smoke sensors(digital inputs)and track circuit monitors(analog inputs),halting trains if fires or track faults are detected.A Japanese railway used it to upgrade 50 tunnel safety systems,achieving 99.999%availability.

Related Products and System Integration

HIMA SILworX:Engineering software for programming the F35 982200416,supporting safety logic development and certification documentation.

HIMA H41q:Redundant safety PLC that pairs with the F35 for high-availability systems(e.g.,nuclear power plants).

Phoenix Contact QUINT-PS/3AC/24DC/10:24V DC power supply with redundancy,ensuring stable power for the F35’s critical operations.

Honeywell XNX Universal Transmitter:Gas sensor that connects to the F35’s analog inputs,ideal for F&G applications.

Belden 9841 STP Cable:Shielded cable recommended for F35 I/O wiring,reducing EMI in noisy industrial environments.

HIMA F35 982200417:Higher-range variant of the controller with 4 analog outputs,suitable for turbine speed control.

Installation and Maintenance

Installation Guidelines

Mounting:Install on a 35mm DIN rail in an explosion-proof enclosure(per EN 60079-15)for hazardous areas.Ensure 50mm clearance for heat dissipation(critical for 29W max power consumption).

Wiring:Use 18-22 AWG shielded cable for I/O and power.Connect 24V DC power(with 10A time-delay fuse)from a PELV/SELV supply to avoid ground loops.Ground the enclosure and cable shields at one end.

Configuration:Use SILworX to define safety logic(e.g.,”if H₂S>10ppm,close valve V1″).Calibrate analog inputs via software(e.g.,map 4-20mA to 0-100 psi).

Testing:Perform a SIL verification test(per IEC 61511)after installation,including fault injection(e.g.,disconnect a sensor)to validate fail-safe response.

Maintenance Recommendations

Daily Checks:Verify LED status(green=normal;red=fault).Use SCADA to monitor CPU load(<80%is optimal)and input signal stability.

Monthly Diagnostics:Review event logs for anomalies(e.g.,frequent self-tests).Test emergency shutdown triggers manually(e.g.,press E-stop button)to confirm valve activation.

Annual Calibration:Use a precision signal generator to calibrate analog inputs(e.g.,inject 12mA to verify 50%scale reading).Update firmware via SILworX to patch security vulnerabilities.

Troubleshooting:If a fault LED illuminates:1)Check power supply voltage(must be 21.6-26.4V DC);2)Inspect I/O wiring for short circuits;3)Use SILworX to run a BIST report for fault localization.

Product Guarantee

The HIMA F35 982200416 comes with a 3-year manufacturer’s warranty covering defects in materials and workmanship.HIMA provides 24/7 global technical support via phone and email,with on-site troubleshooting available in 120+countries.For critical applications(e.g.,nuclear power),optional 5-year extended warranties include annual preventive maintenance(calibration,firmware updates)and priority replacement(48-hour delivery of spare modules).

HIMA also offers SIL certification support,providing documentation(e.g.,failure mode analysis,test reports)to simplify regulatory audits.Authorized partners conduct on-site training for technicians,ensuring proper installation and programming.This guarantee reflects HIMA’s confidence in the module’s reliability—critical for industries where downtime costs$100,000+per hour.

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