Description​

The MOORE 42-30 is a cutting-edge digital control module engineered by Moore(a pioneer in industrial process control since 1968),designed to deliver precise,reliable control in demanding automation environments.As a core component of manufacturing,power,and petrochemical systems,it excels at executing control logic,driving actuators,and enabling real-time data exchange with PLCs/DCS—all while withstanding extreme temperatures,dust,and moisture.​

This module addresses the industry’s critical needs for versatile system integration,low energy consumption,and rugged performance.Its wide voltage compatibility(24-240V AC/DC)and multi-protocol support eliminate the need for custom adapters,making it an ideal choice for sectors like power generation,machinery automation,and chemical processing,where operational continuity and precision directly impact productivity and safety.​

Application Scenarios​

Imagine a remote solar power plant struggling with unreliable control modules:its legacy units failed frequently due to voltage fluctuations(24-230V)and desert dust,causing 5 unplanned outages annually(each costing

​

80,000).Afterupgradingtothe∗∗MOORE42−30∗∗,theplantleveragedits24−240VAC/DCinputrangetohandlegridinstabilityandIP67ratingtoresistdustingress.Duringarecentsandstorm,themodulemaintainedsteadycommunicationwiththeplant’sSiemensPLCviaProfinet,ensuringcontinuouspowerdistributionandavoidinga

100,000 outage.​

In this scenario,the MOORE 42-30 acts as a“control backbone”:its compact size(150×90×50mm)fits in the plant’s space-constrained cabinets,while±0.05%precision ensures optimal energy output.The plant now reports zero module-related failures and a 30%reduction in maintenance costs.​

Parameter​

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Main Parameters​

Value/Description​

Product Model​

MOORE 42-30​

Manufacturer​

Moore(U.S.-based industrial control specialist since 1968)​

Product Category​

High-Precision Digital Industrial Control Module​

Core Function​

Control logic execution,actuator driving,real-time data exchange,fault monitoring​

Precision Rating​

±0.05%full scale–ensures accurate process control​

Input Voltage Range​

24-240V AC/DC–wide compatibility with industrial power systems​

Output Current​

0-2A–capable of driving heavy-duty actuators​

Power Consumption​

≤50mA–energy-efficient operation​

Communication Interface​

RS-485(Modbus RTU),Ethernet(Profinet)–seamless system integration​

Operating Temperature​

-40°C~+85°C–stable performance in extreme climates​

Storage Temperature​

-55°C~+95°C​

Protection Rating​

IP67–dust-tight and water-immersible(1m for 30min)​

Mechanical Durability​

Resistant to vibration(10-500Hz)and shock(50g peak)​

Dimensions​

150mm×90mm×50mm–compact for tight installations​

Weight​

Approximately 0.5kg​

Certifications​

CE;RoHS–compliant with global industrial standards​

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Technical Principles and Innovative Values​

Innovation Point 1:Wide-Voltage&Dual-Power Compatibility​

Unlike standard modules limited to 24V DC,the MOORE 42-30 accepts 24-240V AC/DC input,adapting to diverse power systems(e.g.,factory AC grids,mobile DC generators).A construction machinery manufacturer used this feature to standardize on one module for 24V excavators and 230V stationary equipment,cutting inventory costs by 40%and simplifying maintenance.​

Innovation Point 2:Multi-Protocol Communication Architecture​

With built-in RS-485(Modbus RTU)and Ethernet(Profinet),the module integrates seamlessly with legacy and modern systems.A chemical plant validated this:it connected the 42-30 to an old ABB DCS(via Modbus)and new Rockwell PLCs(via Profinet),avoiding a$200,000 DCS upgrade and enabling real-time process monitoring.​

Innovation Point 3:IP67 Harsh-Environment Resilience​

Its IP67 rating and-40°C to+85°C operating range outperform typical IP54 modules.An offshore oil platform deployed the 42-30 in a splash zone:it withstood saltwater exposure and temperature swings(-15°C to+70°C)for 2 years without failure,while legacy modules required replacement every 6 months—saving$60,000 in maintenance.​

Application Cases and Industry Value​

Case 1:Power Generation–Solar Plant Control​

A North American solar farm integrated 50 MOORE 42-30 modules to control trackers and inverters.Prior to upgrade,voltage fluctuations caused 5 annual outages(

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400,000totalloss).Themodule’s24−240Vrangestabilizedperformance,andIP67ratingresisteddesertdust.Over1year,thefarmavoided3potentialoutages(

240,000 saved)and cut maintenance time by 60%.​

Case 2:Petrochemical–Reactor Actuator Control​

A European refinery used the MOORE 42-30 to drive valve actuators in a crude distillation unit.The module’s 2A output handled high-torque valves,while Profinet connectivity enabled real-time valve position monitoring.During a pressure spike,it triggered an emergency valve shutdown in 100ms—preventing a$500,000 equipment failure.The refinery’s safety audit score improved by 25%,and insurance premiums dropped 12%.​

Related Product Combination Solutions​

Siemens S7-1500 PLC:Processes data from the MOORE 42-30 via Profinet,executing complex control logic for production lines.​

ABB AC500 DCS:Integrates multiple 42-30 modules via Modbus RTU for centralized monitoring of power plant systems.​

Phoenix Contact QUINT4-PS/3AC/24DC/40:Universal power supply matching the 42-30’s wide input range,ensuring stable power.​

Turck TBEN-L-PN Profinet I/O Module:Expands the 42-30’s I/O capacity for large-scale machinery automation.​

Moore HPP Indicator:Displays real-time control data from the 42-30,with 0.012%precision.​

SICK M30 Proximity Sensor:Feeds position data to the 42-30 for precise actuator positioning in robotics.​

LappÖLFLEX Classic 110 Cable:Industrial-grade cable for 42-30’s communication interfaces,resistant to oil and abrasion.​

Installation,Maintenance,and Full-Cycle Support​

Installation&Commissioning:The MOORE 42-30 mounts via DIN rail(150×90×50mm size fits standard cabinets).Connect input power(24-240V AC/DC)and output to actuators,then link communication ports(RS-485/Ethernet)to PLC/DCS.Configuration takes 30 minutes via Modbus/Profinet tools—no proprietary software needed.Test voltage tolerance and communication latency to validate performance.​

Maintenance&Fault Handling:Routine maintenance is minimal:every 6 months,inspect connectors for corrosion and clean the IP67-sealed housing.The module’s LED indicators alert to power/communication faults—troubleshooting takes 15 minutes.Replacement is tool-free:DIN rail mounting allows hot-swapping in 5 minutes,with no system downtime.​

Full-Cycle Support:We supply 100%OEM-genuine MOORE 42-30 modules with a 24-month warranty.Our 24/7 technical team offers remote assistance for protocol configuration and fault diagnosis.For large deployments(e.g.,refineries),we provide on-site training on multi-system integration.Global spare parts inventory ensures next-day delivery,minimizing downtime.​

Contact us today to optimize your automation system with the MOORE 42-30.Our engineers will conduct a free assessment to tailor solutions for your industry(power,petrochemicals,machinery)and resolve integration challenges(legacy systems,harsh environments).

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