Product Overview

The NOVOTRON ND32-5610 and its enhanced variant NOVOTRON ND32-5610VS-101-011-31 are industrial-grade high-density digital I/O modules,engineered to serve as the critical interface between field sensors/actuators and central control systems(PLCs/DCS)in harsh industrial environments.As core components of NOVOTRON’s industrial automation portfolio,these modules excel at translating discrete electrical signals into actionable data(for inputs)and executing control commands(for outputs)—a function that directly impacts the reliability of processes in power generation,petrochemicals,and manufacturing.

The NOVOTRON ND32-5610 is a 32-channel digital I/O module(likely split between 16 inputs and 16 outputs or configurable as all inputs/outputs),designed to handle dry contact or low-voltage(24V DC)signals from devices like limit switches,photoelectric sensors,and small motors.Its variant,NOVOTRON ND32-5610VS-101-011-31,builds on this foundation with voltage-selectable inputs(e.g.,12V/24V DC)and enhanced safety features(e.g.,ATEX Zone 2 certification),making it suitable for hazardous or voltage-diverse environments.Both modules are built to withstand extreme temperatures,vibration,and electromagnetic interference—common challenges in unconditioned industrial spaces—ensuring 10+years of consistent operation.

Unlike commercial-grade I/O modules that fail prematurely in harsh conditions,the NOVOTRON ND32-5610 and NOVOTRON ND32-5610VS-101-011-31 feature rugged metal housings,conformal coating options,and per-channel overcurrent protection.This durability minimizes unplanned downtime—a critical value for industries where I/O failure can cost$50,000+per hour.Whether integrated into a new NOVOTRON DCS or retrofitted into a legacy system,these modules preserve infrastructure investment while delivering modern reliability.

Technical Specifications

Parameter Name NOVOTRON ND32-5610 NOVOTRON ND32-5610VS-101-011-31

Product Model NOVOTRON ND32-5610 NOVOTRON ND32-5610VS-101-011-31

Manufacturer NOVOTRON Industrial Automation NOVOTRON Industrial Automation

Product Type 32-Channel Digital I/O Module Enhanced 32-Channel Digital I/O Module(Voltage-Selectable)

I/O Configuration 16 Digital Inputs+16 Digital Outputs 16 Voltage-Selectable Inputs(12V/24V DC)+16 Digital Outputs

Input Signal Type Dry Contact/PNP(24V DC)Dry Contact/PNP/NPN(12V/24V DC Selectable)

Output Signal Type Transistor(24V DC,2A Per Channel)Transistor(24V DC,2A Per Channel)+Relay(230V AC,5A Optional)

Operating Temperature-40℃to+70℃-40℃to+70℃

Storage Temperature-55℃to+85℃-55℃to+85℃

Power Requirement 24V DC±10%(Max Current:150mA)24V DC±10%(Max Current:200mA)

Protection Features Overcurrent Protection(2A Per Output);ESD Protection(±15kV)Overcurrent Protection(2A Per Output);Short-Circuit Protection;ESD Protection(±15kV)

Communication Interface NOVOTRON Backplane/RS-485(Modbus RTU)NOVOTRON Backplane/RS-485(Modbus RTU)/Ethernet(Optional)

Mounting Method DIN Rail(35mm Standard)DIN Rail(35mm Standard)

Protection Rating IP20(Module-Level);Optional IP65 Enclosure IP20(Module-Level);ATEX Zone 2 Certification

Vibration Resistance 10-500Hz,5g Peak Acceleration(IEC 60068-2-6)10-500Hz,5g Peak Acceleration(IEC 60068-2-6)

MTBF(Mean Time Between Failures)≥200,000 Hours(40℃)≥250,000 Hours(40℃)

Compliance Standards CE,UL 508,IEC 61010 CE,UL 508,IEC 61010,ATEX II 3G Ex nA IIC T4 Ga

Main Features and Advantages

High-Density I/O for Space Efficiency:The NOVOTRON ND32-5610 packs 32 channels into a compact DIN rail form factor,reducing cabinet space requirements by 50%compared to 16-channel modules.A European automotive plant using the NOVOTRON ND32-5610 to monitor 16 assembly line sensors and control 16 robotic grippers replaced 4 smaller modules with 2 NOVOTRON ND32-5610 units,freeing up 30%of cabinet space for future expansions.This density also simplifies wiring—fewer modules mean fewer backplane connections,cutting installation time by 25%.

Voltage Flexibility(ND32-5610VS-101-011-31):The NOVOTRON ND32-5610VS-101-011-31’s voltage-selectable inputs(12V/24V DC)eliminate the need for separate modules for mixed-voltage sensors.A U.S.warehouse using the variant to control 12V DC conveyor motors and 24V DC photoelectric sensors avoided buying two different I/O modules,saving$3,000 per control cabinet.Its optional relay outputs also handle high-voltage AC loads(e.g.,230V AC fans),making it a one-stop solution for diverse actuation needs.

Extreme Environmental Durability:Both modules operate from-40℃to+70℃and resist vibration up to 5g—critical for mining and outdoor power applications.A Canadian mining company deployed the NOVOTRON ND32-5610 in underground ore sorting equipment,where temperatures drop to-15℃and constant vibration damages commercial I/O.The module operated continuously for 3 years without failure,reducing maintenance visits by 70%compared to previous modules.The NOVOTRON ND32-5610VS-101-011-31’s ATEX certification also makes it safe for petrochemical facilities with flammable vapors.

Per-Channel Protection for Reliability:Each output channel on both modules includes 2A overcurrent protection,preventing damage from accidental short circuits.A petrochemical refinery using the NOVOTRON ND32-5610 to control valve actuators experienced a wiring short—instead of frying the entire module,only the affected channel shut down,and the rest continued operating.This fault isolation avoided a 4-hour shutdown,saving$200,000 in lost production.ESD protection(±15kV)also safeguards the modules during maintenance,a common cause of I/O failure.

Application Field

In power generation,the NOVOTRON ND32-5610 and NOVOTRON ND32-5610VS-101-011-31 manage auxiliary equipment control.A 200MW natural gas power plant uses the NOVOTRON ND32-5610 to monitor 16 turbine cooling fan statuses(digital inputs)and control 16 fuel valve solenoids(digital outputs).The module’s wide temperature range withstands the turbine hall’s+65℃peak temperatures,while its overcurrent protection prevents damage from solenoid shorts.The plant reduced unplanned fan downtime by 80%after replacing legacy I/O with the NOVOTRON ND32-5610.For hazardous areas like the plant’s gas storage zone,the NOVOTRON ND32-5610VS-101-011-31’s ATEX certification ensures safe operation,monitoring 12 gas detector signals and controlling 4 emergency shutoff valves.

In manufacturing,these modules optimize production line efficiency.A German electronics factory uses the NOVOTRON ND32-5610VS-101-011-31 to integrate 16 12V DC conveyor motors(outputs)and 16 24V DC part-present sensors(inputs)on its PCB assembly line.The variant’s voltage selectability simplified wiring,and its Ethernet interface enabled real-time data transfer to the factory’s MES system.This integration reduced line changeover time by 15%and increased throughput by 10%,adding$500,000 in annual revenue.

In mining,the NOVOTRON ND32-5610 handles rugged equipment control.An Australian iron ore mine deploys the module to monitor 16 underground conveyor emergency stops(inputs)and control 16 ore crusher feeders(outputs).The module’s vibration resistance withstands constant conveyor movement,and its optional conformal coating protects against dust ingress.The mine reported zero I/O-related crusher downtime over 2 years,increasing ore processing capacity by 5%annually.

Related Products

NOVOTRON ND16-5600:A 16-channel digital I/O module,a smaller variant of the NOVOTRON ND32-5610 for space-constrained applications like mobile equipment.

NOVOTRON NA8-5700:An 8-channel analog input module complementary to the NOVOTRON ND32-5610,used to capture pressure/temperature data in power plants.

NOVOTRON ND32-5610VS-101-011-32:A variant of the NOVOTRON ND32-5610VS-101-011-31 with Profinet communication,designed for integration with Siemens-based systems.

NOVOTRON BP-100:A backplane module that connects multiple NOVOTRON ND32-5610 units into a single I/O rack,simplifying communication with PLCs.

NOVOTRON PS-24-5A:A 24V DC/5A power supply optimized for the NOVOTRON ND32-5610 and NOVOTRON ND32-5610VS-101-011-31,providing stable power with redundancy.

NOVOTRON ENC-IP65:An IP65 protective enclosure for the NOVOTRON ND32-5610,enabling outdoor installation in rain/dust-prone environments.

NOVOTRON DIAG-TOOL:A diagnostic tool for the NOVOTRON ND32-5610VS-101-011-31,testing input/output status and communication connectivity to reduce troubleshooting time.

NOVOTRON ND32-5620:A high-speed variant of the NOVOTRON ND32-5610 with 1ms response time,ideal for fast-moving applications like packaging lines.

NOVOTRON RS-485-Converter:A communication converter that links the NOVOTRON ND32-5610’s RS-485 port to Ethernet,enabling integration with modern SCADA systems.

NOVOTRON Conformal Coating Kit:An optional kit for the NOVOTRON ND32-5610,adding IPC-A-610 Class 3 coating to enhance moisture/dust resistance in mining/petrochemical settings.

Installation and Maintenance

Pre-installation preparation:First,verify the target control system’s compatibility with the NOVOTRON ND32-5610 or NOVOTRON ND32-5610VS-101-011-31—ensure the backplane or communication protocol(e.g.,Modbus RTU)matches.For the NOVOTRON ND32-5610VS-101-011-31,select the input voltage(12V/24V DC)via the module’s DIP switches before wiring to avoid sensor damage.Confirm the power supply provides 24V DC±10%and install a surge arrester if the site is prone to voltage spikes.Label all input/output wires by channel(e.g.,“Sensor 1–Input 1,”“Valve 1–Output 1”)to simplify troubleshooting,and use twisted-pair cable for RS-485 communication to minimize EMI.

Maintenance recommendations:Conduct quarterly visual inspections of the NOVOTRON ND32-5610 or NOVOTRON ND32-5610VS-101-011-31 to check for loose wiring,corrosion on terminals,or illuminated fault LEDs.Clean the module’s housing with a dry cloth—do not use liquids,especially if the module has conformal coating.Test input channels semi-annually by applying a known signal(e.g.,24V DC)and verifying status in the control system;test outputs by activating them and checking actuator response.For the NOVOTRON ND32-5610VS-101-011-31,verify ATEX certification labels annually to ensure compliance with hazardous zone regulations.Avoid ESD exposure during maintenance—use an ESD wristband and work on a grounded surface when handling the module.

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