2025-06-20 BY
IN Company News

TRICONEX MP6004 Product Description

The TRICONEX MP6004 is a high-reliability, triple modular redundant (TMR) processor module designed for critical industrial control applications. It is part of the Triconex Safety Instrumented System (SIS) and is engineered to provide robust and fault-tolerant performance, ensuring continuous operation in demanding environments.

Technical Specifications

  • Processor Type: High-performance 32-bit RISC processor.
  • Memory: 16 MB flash memory, 32 MB RAM.
  • Redundancy: Triple Modular Redundancy (TMR) architecture.
  • Safety Integrity Level: SIL 3 (IEC 61508 certified).
  • Operating Temperature: -40°C to +70°C.
  • Storage Temperature: -40°C to +85°C.
  • Humidity Range: 5% to 95% non-condensing.
  • Communication Protocols: Supports Modbus TCP/IP, Modbus RTU, and other industrial protocols.
  • Power Supply: 24V DC ±10% (redundant power input supported).
  • Dimensions: 177.8 mm × 44.5 mm × 254 mm (7″ × 1.75″ × 10″).
  • Weight: Approximately 1.5 kg.

Key Features

  • Triple Modular Redundancy (TMR): Ensures high availability and fault tolerance by triplicating critical components. If one channel fails, the remaining two continue operation, achieving an MTBF exceeding 200,000 hours.
  • Advanced Diagnostics: Continuous monitoring of module health, supporting proactive maintenance and operational reliability.
  • High Precision and Stability: Provides precise control and stable performance, reducing process variability and improving product quality.
  • Fail-Safe Design: Switches to a safe state within 10 ms in case of a fault, ensuring system safety.
  • Rugged Environmental Performance: Operates reliably in extreme temperatures and harsh industrial settings, such as offshore platforms and refineries.

Role and Purpose

The TRICONEX MP6004 serves as a crucial component in safety instrumented systems (SIS), providing reliable control and monitoring capabilities to ensure the safe and efficient operation of critical processes.

Applications

  • Oil and Gas: Controls valve positioning in subsea pipelines, regulates compressor speed in refineries, and manages emergency shutdown (ESD) systems.
  • Chemical Processing: Precise control of reactor temperatures, agitator speeds, and material feed rates in batch and continuous processes.
  • Power Generation: Adjusts fuel flow to gas turbines, controls steam valve positions in boilers, and manages grid synchronization in power plants.
  • Manufacturing: Ensures precise control and safety in production lines, including robotic arms and conveyor systems.

Application Fields

The TRICONEX MP6004 is widely used in fields that require high-precision and high-reliability automation control, such as manufacturing, energy, and water treatment
TRICONEX MP6004 Process Control Module

TRICONEX MP6004

TRICONEX MP6004 Process Control Module

TRICONEX MP6004