Product Overview

The​​Woodward 5466-1000​​is an advanced digital governor controller designed for precision speed and load control in critical turbine and engine applications.This sophisticated control module represents Woodward’s leadership in rotating equipment control technology,providing reliable regulation for gas turbines,steam turbines,and diesel engines across various industries.The​​Woodward 5466-1000​​integrates state-of-the-art processing capabilities with robust industrial construction to deliver exceptional control performance in demanding operating conditions.As a central component in prime mover control systems,this controller ensures stable operation,optimal performance,and equipment protection through advanced control algorithms and comprehensive system monitoring.

Engineered for maximum reliability,the​​Woodward 5466-1000​​serves as the intelligent core of control systems in power generation,mechanical drive,and marine propulsion applications.The module receives multiple process inputs including speed,temperature,pressure,and position feedback,processing these signals through configurable control algorithms to generate precise output signals to actuators and fuel systems.The​​Woodward 5466-1000​​is designed to maintain precise control during normal operation while providing critical protection during abnormal conditions,making it an essential component for applications where equipment safety and operational reliability are paramount.Its modular design and flexible configuration options allow for customization to meet specific application requirements across different industries and operating scenarios.

Technical Specifications

Parameter Name

Parameter Value

Product Model

​​5466-1000​​

Manufacturer

Woodward

Product Type

Digital Governor Controller

Input Power

24V DC nominal(18-36V DC range)

Processor

High-performance 32-bit microprocessor

Memory

Flash memory for program storage

Analog Inputs

8 channels,16-bit resolution

Digital Inputs

16 channels,configurable

Analog Outputs

4 channels,12-bit resolution

Digital Outputs

8 channels,relay and transistor

Speed Sensing

Multiple MPU inputs,5V RMS minimum

Communication

Dual Ethernet,RS-232/485,USB

Control Modes

Isochronous,Droop,Base Load

Operating Temperature

-40°C to+85°C

Storage Temperature

-55°C to+105°C

Enclosure Rating

NEMA 4X/IP66

Dimensions

400mm x 300mm x 80mm(WxHxD)

Weight

4.5 kg(10 lbs)

Certifications

UL,CE,ATEX,DNV-GL

Main Features and Advantages

Advanced control capability is the defining characteristic of the​​Woodward 5466-1000​​.The controller incorporates sophisticated PID control algorithms with adaptive gain scheduling that automatically adjusts control parameters based on operating conditions.This ensures optimal performance across the entire operating range from startup to full load.The​​Woodward 5466-1000​​supports multiple control modes including isochronous speed control for generator applications,droop control for load sharing,and base load control for mechanical drive applications.The module’s high-speed processing and precise signal resolution enable it to maintain tight control during rapid load changes and transient conditions.

Comprehensive system integration and communication capabilities provide significant operational advantages.The​​Woodward 5466-1000​​features multiple communication ports including dual Ethernet interfaces for network connectivity,RS-232/485 for legacy system integration,and USB for local configuration.This extensive connectivity allows seamless integration with SCADA systems,distributed control systems,and plant networks.The controller’s modular I/O structure supports a wide range of signal types and can be expanded with additional I/O modules to meet specific application requirements.Built-in diagnostic functions continuously monitor system health and provide detailed information for predictive maintenance,reducing downtime and improving system reliability.

Robust construction and environmental tolerance ensure reliable operation in challenging conditions.The​​Woodward 5466-1000​​is housed in a rugged enclosure rated NEMA 4X/IP66,providing protection against dust,moisture,and corrosive environments.The wide operating temperature range allows deployment in extreme climates without additional environmental controls.Redundant power supply inputs and fault-tolerant design features ensure continuous operation even during power disturbances or component failures,making the​​Woodward 5466-1000​​ideal for critical applications where uninterrupted operation is essential.

Application Field

The​​Woodward 5466-1000​​is extensively deployed in power generation applications where precise speed control is critical for grid stability and equipment protection.In gas turbine power plants,the controller manages startup sequences,speed acceleration,and load control while providing overspeed protection and temperature monitoring.The​​Woodward 5466-1000​​is particularly valuable in combined cycle plants where it coordinates operation between gas turbines and steam turbines to optimize overall plant efficiency.In distributed generation applications,the controller ensures reliable operation of backup generators in critical facilities such as hospitals,data centers,and industrial plants.

In the oil and gas industry,the​​Woodward 5466-1000​​controls compressor and pump drives in pipeline transmission,gas processing,and refinery applications.The controller’s precise speed regulation ensures efficient operation of centrifugal compressors while protecting against surge conditions.Marine propulsion systems represent another significant application area,where the​​Woodward 5466-1000​​governs main engines and auxiliary generators on various vessels including offshore supply ships,tankers,and cruise liners.The controller’s robust design withstands the challenging marine environment while providing precise control for maneuvering and cruising operations.Industrial mechanical drive applications including sugar mills,paper mills,and mining equipment also benefit from the reliable performance of the​​Woodward 5466-1000​​in controlling critical rotating machinery.

Related Products

​​5466-2000​​:Enhanced version with expanded I/O capacity and processing power

​​5466-3000​​:High-availability version with redundant processor configuration

​​2301D​​:Digital governor for smaller engine and turbine applications

​​PRO-DIGITAL​​:Multi-loop process controller compatible with​​5466​​series

​​NETWORK-Interface​​:Communication gateway for system integration

​​Actuator-5466​​:Electro-hydraulic actuator designed for​​5466-1000​​compatibility

​​I/O-Expansion​​:Additional I/O modules for system expansion

​​Display-Local​​:Local operator interface for​​5466-1000​​configuration and monitoring

Installation and Maintenance

Pre-installation preparation:Before installing the​​Woodward 5466-1000​​,verify that the mounting location provides adequate space for wiring,ventilation,and maintenance access.Ensure the mounting surface is structurally sound and properly grounded.Verify that the power supply meets voltage requirements and has sufficient capacity for the controller and connected devices.Check environmental conditions including temperature,humidity,and potential exposure to corrosive substances to ensure they remain within specified limits.Have all necessary mounting hardware,tools,and termination equipment ready before beginning installation.

Maintenance recommendations:Regular maintenance for the​​Woodward 5466-1000​​includes periodic inspection of electrical connections,cleaning of ventilation paths,and verification of control calibration.Monitor system performance through built-in diagnostic functions and maintain comprehensive records of operating parameters and maintenance activities.Perform regular functional testing of control and protection systems to verify proper operation.Keep firmware updated to the latest version and backup configuration data regularly.Follow Woodward’s recommended maintenance intervals and procedures to ensure optimal performance and extended service life.Establish a preventive maintenance schedule based on operating hours and environmental conditions to address potential issues before they affect system operation.

Product Guarantee

We guarantee that every​​Woodward 5466-1000​​digital governor controller meets manufacturer specifications for performance and reliability in critical control applications.Our commitment to quality ensures that each unit undergoes comprehensive testing and verification before shipment.We provide expert technical support for system design,installation,configuration,and troubleshooting to ensure successful implementation in your control system.By choosing us as your supplier,you receive genuine Woodward products backed by comprehensive technical support and warranty coverage.Our team of experienced engineers is available to assist with integration challenges and optimize controller performance for your specific application requirements,ensuring maximum reliability and operational efficiency throughout the equipment lifecycle.

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